Our team of laser experts can assist you whether you need handheld precision to clean complex geometries or an automated laser mold cleaning system integrated into your operations.
Laser Mold Cleaning - A Safe, Efficient, and Cost-Effective Solution
Laser cleaning has emerged as a viable option for mold cleaning across a wide range of industries. From composite and injection molds to tire and baking molds, laser cleaning provides a safe, efficient, and cost-effective method for cleaning molds.
How Does Laser Mold Cleaning Work?
Laser cleaning, or laser ablation, uses pulsed laser energy to remove contaminants from the surface of molds without damaging the mold material. This method is environmentally friendly (unlike chemical cleaning) and produces no extra waste in the production process, making it the best solution for cleaning both metallic and non-metallic molds.
Laser Mold Cleaning Benefits
Laser mold cleaning offers several benefits:
Easy to set up and operate
Low operating costs
Robotic or handheld systems
Suitability for metallic (and many other) mold types
Minimal Preparation Time. No Disposal Cost. No Additional Gear Needed. Efficient.
Eco-Friendly. No Chemicals. No Blast Media. Consumes Only Electricity
No Dangerous Projectiles. Computer Controlled. No Protective Wear Required. Low Noise Operation
Applications of Laser Mold Cleaning
The aerospace and automotive sectors have seen significant benefits from using laser cleaning. Laser cleaning can quickly and effectively remove contaminant layers on the production line without damaging the substrate, leading to a much quicker operation and a longer life cycle for the mold. Laser cleaning also offers automation options, creating a more efficient process than using chemicals or abrasion media and reducing the downtime needed for tooling cleaning.
Laser mold cleaning is also applicable to other sectors. Laser ablation can provide safe and effective cleaning solutions for many molds/tools. Laser cleaning can meet your needs whether you need handheld precision or an automated cleaning system.
Molds used in the aerospace industry can accumulate mold-release agents and epoxy over time, making cleaning a necessary but challenging task.
Traditionally, dry ice blasting, sandblasting, or other abrasive methods were used to clean the molds, but these methods can harm them and reduce product consistency.
But laser cleaning offers an effective solution that can rapidly and efficiently remove layers of contaminants without harming the mold's substrate, saving time and money and extending the mold's lifespan.
Additionally, laser cleaning can be integrated into a manufacturing operation, automating the cleaning process and minimizing downtime for tool/mold cleaning.
When leaning tools in the automotive industry, laser cleaning is a perfect fit for a variety of molds for non-metallic auto parts, including tire molds.
Molds can accumulate tough-to-remove residues like release agents and epoxies over time. While conventional methods like sandblasting or abrasives can remove these residues, they can also damage the molds, resulting in decreased mold integrity.
In contrast, laser cleaning can remove these residues without damaging complex mold geometries and in a much shorter time. The result is greater consistency in part quality and longer-lasting molds.
Manufacturers can benefit from faster cleaning operations, more consistent production, and reduced costs for maintenance, repairs, and replacements.
Laser mold cleaning is also advantageous for other industries such as electronics and medical device manufacturing. In these applications, laser cleaning can remove organic and inorganic contamination from the molds, leading to improved product functionality and performance. Laser cleaning also reduces maintenance time and cost associated with traditional mold cleaning methods.
Are you looking for a safe, efficient cleaning solution for molds and tools? ASP laser ablation is a great choice regardless of your industry.
ASP LaserBlast™ laser cleaning systems are eco-friendly and highly efficient. These systems are digitally controlled, allowing for precision cleaning in areas typically hard to reach without using harsh chemicals or dangerous projectiles.
Depending on your needs, you can choose from LaserBlast™ 100W, 200W, 500W, or 1000W models; each model offers powerful and precise cleaning capabilities.
The absence of abrasive materials in the cleaning process reduces preparation time and eliminates disposal costs.
Traditional methods can harm a mold over time and even alter the consistency of parts. However, laser cleaning can quickly clean molds and preserve their tooling features without damaging them.
Contact ASP today - and we will help you determine which laser cleaning solution is best for you and how it can meet your needs.